Die process, aluminum tile trim production first step

Die process,aluminum tile trim production first step

Die process,aluminum tile trim production first step

The first part of aluminum tile trim products detailed production process

Aluminum tile trim is useful metal trim to protect the edges of your tiles and also support and protect them.

Aluminum tile trim safeguards the tiles from chipping or cracking at the edges due to the pressure.

Also, aluminum tile edging is used to prevent intense pressure from breaking the tile, especially at the dividers between ceramic tiles and the walls.

The tile trim also helps to provide an aesthetic look to the tiled floor bottom. They could be straight or round and are made of high-quality materials.

You may wonder what process makes this product in the production.

Here is the details information for the die process:

Die design:

Aluminum tile trim is the final product of aluminum billets that are extruded through a die after heating, and the extrusion die is a device with high-precision specifications designed according to demand to extrude aluminum profile with the required specifications and cross-sections;

The design of the die and maintenance should pay attention to the followings:

1. The structure involved in the die must first meet the production requirements and also meet the common knowledge of physical mechanics to ensure that aluminum tile trim profile produced can reach the performance used.

2. The material selection and hardness of the die should be appropriate to avoid deformation, scratches and other hard injuries during the extrusion process, which will affect the quality of the aluminum tile trim product.

3 . The extrusion die should be cleaned and inspected frequently. If there are any problems, it should be repaired in time to avoid scratches, burrs and other hard injuries during the extrusion process of the profile, which will seriously affect the quality of aluminum tile trim profiles.

Extrusion die processing process flow chart  

Solid die (structural profile without a closed cavity, not the porthole die)

Lathing → Scribing → Milling → Drilling → Grinding → Hardening → Tempering → Grinding of the surface → Fine milling of the guide channel → Wire cutting → EDM → Polishing → Clamping repairing → Acceptance → Test mold → Nitriding → Warehouse

Since the extrusion die is the base for aluminum tile trim production and we have the possibility for the tile trim shape we required through the extrusion process.

We need the billet for the extrusion and the next process will be raw materials melting for different alloy aluminum billets.